Out-of-Distribution Fault Diagnosis of Industrial Cyber-Physical Systems Based on Orthogonal Anchor Clustering With Adaptive Balance

Ruonan Liu, Puyuan Hu, Siheng Zhao, Zhijian Sun, Te Han, Zhibo Pang, Weidong Zhang

Abstract: Given the critical role of rotating machinery in industrial cyber-physical systems (ICPS), ensuring their reliable operation is essential for the stability and safety of ICPS. Deep neural networks have demonstrated competitive results for intelligent fault diagnosis, which are usually trained via the historical data of all fault modes. However, in real engineering, it is usually difficult to collect samples and exhaust all failures during the training stage. As a result, out-of-distribution fault diagnosis (OOD-FD) becomes a more realistic problem that requires the methods to not only accurately diagnose the known faults, but also effectively recognize unknown ones. Therefore, a novel orthogonal anchor clustering with focal attention (FA-OAC) is proposed in this paper for OOD-FD. Firstly, an orthogonal anchor clustering (OAC) algorithm is proposed to fix the class center of each fault mode orthogonally and distinguish the known and unknown faults at the class level. Then, because the identifiability of different fault modes changes a lot in OOD-FD, the focal attention mechanism is applied to dynamically adjust the attention to different fault modes according to the distance loss of OAC, thus addressing the identifiability imbalance problem. To verify the effectiveness of the proposed method, different OOD-FD tasks are designed based on two rotating machinery datasets. The experimental results and comparison with state-of-the-art fault diagnosis methods have demonstrated that the proposed method has improved the OOD-FD performance greatly and therefore provides an effective tool in real engineering.

External IDs:doi:10.1109/ticps.2024.3506872