Abstract: Sustainable power supply is a challenge for portable and wearable electronic devices such as cell phones and headsets. To address this, researchers proposed capturing biomechanical energy from human motion to generate electricity. This paper proposed and developed a lightweight wearable device to capture the biomechanical energy from the human knee motion. To reduce the effect of inertial force on human gait, we developed a lightweight and compact transmission chain to convert the bidirectional rotation of the knee to a unidirectional rotation of the generator. Two input bevel gears with opposite one-way bearings on the same shaft are engaged with a single output bevel gear of the generator thereby only one input bevel gear is engaged for each input direction, achieving unidirectional output. In addition, to reduce velocity fluctuation and further minimize the effect of inertial force, a flywheel was fixed to the motor shaft via a gearbox. A prototype of the wearable device was developed and tested on a subject walking on a treadmill. Experimental results shows the flywheel enabled the harvester to achieve a continuous output while halving voltage fluctuations compared to a conventional harvester. The harvesters average power output can reach 0.11 W with minimal effects on the subject’s walking gait.
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