Keywords: Red-Teaming, Manipulation, Geometry Perturbation
Abstract: Standard evaluation protocols in robotic manipulation typically assess policy performance over curated, in-distribution test sets, offering limited insight into how systems fail under plausible variation.
We introduce a red-teaming framework that probes robustness through object-centric geometric perturbations, automatically generating CrashShapes---structurally valid, user-constrained mesh deformations that trigger catastrophic failures in pre-trained manipulation policies.
The method integrates a Jacobian field–based deformation model with a gradient-free, simulator-in-the-loop optimization strategy.
Across insertion, articulation, and grasping tasks, our approach consistently discovers deformations that collapse policy performance, revealing brittle failure modes missed by static benchmarks.
By combining task-level policy rollouts with constraint-aware shape exploration, we aim to build a general purpose framework for structured, object-centric robustness evaluation in robotic manipulation.
We additionally show that fine-tuning on individual CrashShapes, a process we refer to as blue-teaming, improves task success by up to 60 percentage points on those shapes, while preserving performance on the original object, demonstrating the utility of red-teamed geometries for targeted policy refinement.
Finally, we validate both red-teaming and blue-teaming results with a real robotic arm, observing that simulated CrashShapes reduce task success from 90\% to as low as 22.5\%, and that blue-teaming recovers performance to up to 90\% on the corresponding real-world geometry---closely matching simulation outcomes.
Submission Number: 477
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